Reactive Chemical Hazards

Reactive Chemical Training is an essential program designed to address the unique challenges posed by handling and processing reactive chemicals. The first part of the training focuses on understanding the properties and behaviors of reactive chemicals, including their potential for runaway reactions, polymerization, decomposition, and other hazardous scenarios. Participants are introduced to the various classes of reactive chemicals and the conditions under which they can become unstable. This foundational knowledge is critical for identifying potential hazards in the workplace and understanding the dynamics of chemical reactions, which is key to preventing incidents.

Finally, the training underscores the role of regulatory compliance and best practices in the safe management of reactive chemicals. Participants are briefed on relevant regulations and standards, such as OSHA’s Process Safety Management (PSM) guidelines and EPA regulations, ensuring that their practices meet legal requirements. The training also covers case studies and real-world incidents involving reactive chemicals, providing practical insights and lessons learned. This comprehensive approach ensures that professionals in the process industry are not only knowledgeable about reactive chemicals but are also equipped with the necessary skills to manage them safely, minimizing the risk to personnel, facilities, and the environment.

The content of Reactive Chemical Training is designed to provide a comprehensive understanding of the risks and safe management practices associated with reactive chemicals. the outline of the key topics include:

  1. Fundamentals of Reactive Chemicals
  • Introduction to reactive chemicals and their unique properties.
  • Understanding chemical reactivity and the factors that influence it, such as temperature, pressure, and catalysts.
  • Categories of reactive chemicals and examples of common reactive substances in the process industry.
  1. Hazards Associated with Reactive Chemicals
  • Identifying the types of hazards posed by reactive chemicals, including runaway reactions, fires, and explosions.
  • Mechanisms of hazardous reactions, including polymerization, decomposition, and oxidation.
  • Understanding the consequences of uncontrolled chemical reactions.
  1. Risk Assessment and Analysis
  • Methods for conducting risk assessments of processes involving reactive chemicals.
  • Techniques for predicting and evaluating the potential for hazardous chemical reactions, including calorimetric analysis.
  • Use of tools such as HAZOP, FMEA, and What-If Analysis specifically for reactive chemical scenarios.
  1. Safe Handling and Storage
  • Guidelines for the safe handling of reactive chemicals to prevent accidental reactions.
  • Appropriate storage conditions for different types of reactive chemicals.
  • Importance of segregation, compatibility, and stability in storage.
  1. Regulatory Compliance and Standards
  • Overview of relevant regulations and standards governing reactive chemicals (OSHA, EPA, etc.).
  • Compliance requirements for process safety management and hazardous chemical reporting.
  • Recordkeeping and documentation best practices.
  1. Process Design and Control Measures
  • Engineering controls and design considerations for processes involving reactive chemicals.
  • Selection and use of appropriate equipment and technology to mitigate risks.
  1. Training and Awareness
  • Importance of ongoing training and awareness for personnel handling reactive chemicals.
  • Communication strategies for effectively conveying risks and safety procedures to all levels of the organization.
  1. Assessment and Certification
  • Evaluation of participants’ understanding through tests or practical evaluations.
  • Certification process to acknowledge the successful completion of the training.

Why get Trained by Prime Process Safety Center

Choosing our Reactive Chemical Training in the process industry is a vital step towards ensuring the highest level of safety and operational efficiency when dealing with reactive substances. Our program is meticulously designed to cover all aspects of reactive chemical management, from understanding the fundamental properties and hazards of these materials to implementing advanced risk assessment and mitigation strategies. Delivered by experts with extensive industry experience, our training offers not just theoretical knowledge but also practical insights and real-world applications. We emphasize hands-on learning experiences and case studies, ensuring you gain the skills necessary for safe handling, storage, and emergency response related to reactive chemicals. This training is not only about adhering to safety norms but empowering you with the competence to manage these complex materials effectively, enhancing both personal safety and the overall safety culture of your organization.


Flammable &
Combustible Liquids

Process Safety

Relief System
Design Training

Electrostatic hazard

Hazardous Area
Classification Training

Reactive Chemical

Mentoring and
Support Programs

Process Hazard

Leadership Development
in Process Safety


Process Safety
Competency Development